Laboratory Recognition

 

Program Overview

AEMCLRP was developed to address quality issues related to component and subsystem EMC testing.  The program was developed in cooperation with DaimlerChrysler and General Motors.  The American Automotive Manufacturers Association (AAMA) facilitated this collaboration.  Members of FMC, GM, and DaimlerChrysler  EMC activities form the AEMCLRP Committee.

The objective of AEMCLRP is to verify that the EMC test laboratory can demonstrate compliance with the quality system and technical requirements of ISO 17025 and its own quality policies and procedures.  Additionally, the lab's capability to perform FMC specific EMC tests will be determined through a two-part assessment.  Part 1 consists of an on-site assessment, which will require the lab to respond to a standard set of questions specific to a particular test procedure.  Part 2 requires the lab to demonstrate proficiency in EMC testing.  Each test procedure will have specific requirements for proficiency testing.  These procedures are outlined in the appropriate appendix of the AEMCLRP document.  

Test methods are based on SAE, ISO, CISPR, and OEM specific requirements.  Note that the test laboratory may be assessed and accredited to one or more of these test methods. However, it is encouraged that a laboratory seeking formal recognition by FMC Motor Company should seek accreditation to all FMC applicable test methods.  

Program Administration 

Third party, accreditation organizations administer AEMCLRP.  Only organizations with authorized by the AEMCLRP committee may perform accreditation.  Currently the authorized organizations are:

 

“American Association for Laboratory Accreditation” (A2LA) United States
COFRAC France
DATech-DAR Germany
ENAC Spain
Japan Accreditation Board for Conformity Assessment (JAB) Japan
SINAL Italy
United Kingdom Accreditation Service (UKAS) United Kingdom


Auditors, from these accreditation organizations, will perform on-site laboratory assessments   Test Artifacts will be provided by FMC, GM, or DCX directly to the laboratory to complete the proficiency testing requirements for the specific test method.  Note that all three OEMs participate in this because several of the requirements and test methods are common.  Proficiency test data is provided by the test laboratory to the accreditation body, who then forwards the data to the sponsoring OEM for review.  The accreditation body serves as the single point of contact to the laboratory, not FMC Motor Company.  

FMC Motor Company supports this program by:

FMC and the other OEMs are responsible for the maintenance and calibration of its test artifacts.  However, the test laboratory seeking accreditation must incur the cost for repair or replacement of the test artifact if it is determined that loss or damage of the artifact is due to negligence by the test laboratory.

Program Cost  

Test laboratories seeking accreditation are responsible for the costs imposed by the accreditation body.   Currently the cost to attain accreditation is approximately $6000.  There are also reoccurring fees to maintain this accreditation.  For specific cost information, contact the accreditation body directly.  

 

AEMCLRP Scope of Tests 

The AEMCLRP scope includes EMC test methods used by FMC in addition to General Motors and Daimler Chrysler.  FMC specific test methods are:  

 

AEMCLRP Test Method FMC Test Method
Bulk Current Injection; ISO 11452-4 RI 112
ALSE Chamber; ISO 11452-2 RI 114
Reverberation Radiated Immunity, Mode Tuned; ISO/IEC 61000-4-21 RI 114, Bands 6 & 7 
ALSE Chamber, Radar Pulse CI 280
Electrostatic Discharge  CI 280 
CISPR 25 Radiated Emissions  RE 310
CISPR 25 Conducted Emissions CE 420


Test Artifacts

Proficiency testing for several test methods make use of OEM supplied test artifacts.  The data collected from these test artifacts are reviewed and approved by the OEM.  The accreditation body is notified by the OEM as to the results.  Information regarding the design of these test artifacts is not publicly available with the exception of the artifact used for the ALSE RI method (ISO 11452-2).  Click Here for construction details.  Note that although any laboratory may construct this device, only the OEM provided artifact may be used for proficiency testing.

 

Process for Recognition 

Although test laboratories may be "accredited" per the requirements delineated in AEMCLRP,  "recognition" by the OEM (i.e. FMC Motor Company) is based on their analysis of the information provided by the accreditation body (e.g. proficiency test data) plus their own internal processes.  Note that this processes will vary between the OEMs.  The process for recognition by FMC Motor Company involves 2 steps:

Step 1:    Accreditation by the accreditation body (i.e. A2LA) per AEMCLRP

Step 2:    Preparation and submittal of EMC test facility report.  

Step 2 is only required if the laboratory seeks recognition to FMC component EMC test methods, delineated in ES-XW7T-1A278-AC,  that are not covered in the AEMCLRP scope of accreditation.  The test facility report verifies to FMC that the lab has the necessary equipment and facilities to perform the FMC specific tests.  It is the test laboratory's responsibility to prepare and submit the facility report directly to FMC for review.  Note that accreditation per AEMCLRP (Step 1)  must be completed before the test facility report will be accepted.  FMC will notify the test laboratory in writing when they are formally recognized.   

The test facility report shall be prepared in accordance using  a standard template.  Note that this pro-forma replaces the template located the FMC EMC engineering specification: ES-XW7T-1A278-AC. Click Here to download an example Test Facility.  The template also provides contact information for addressing questions with respect to the test facility report.

Contact Information 

All questions concerning  AEMCLRP with respect to lab recognition by Ford Motor Company shall be directed to:

Laboratory Recognition in North/South America and Asia

Keith Frazier

Ford Motor Company

Email: kfrazie1@ford.com

Laboratory Recognition in Europe

Ayhan Gunsaya
Ford Motor Company
Email: agunsaya@ford.com